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[交流] 我所知道的上海热处理厂---见证中国热处理发展的人们!

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发表于 2011-1-1 12:24:09 | 显示全部楼层
北京中仪天信科技有限公司
又是一年新年至,上海热处理厂又将迈入第57个年头!
过往的一年,上热继续秉承“商业热处理,一站式服务”的理念,在生产经营、技术研发、生产基地建设、团队打造、企业文化等方面都取得很大的进步和发展,这些都离不开上热人的巨大付出,同行们的大力帮助,客户的信任合作,投资人的鼎立相助!在此,深表谢意!
过往的一年,中国热处理行业取得了巨大的进步和发展,商业热处理企业、机械制造所属的热处理车间、热处理装备制造企业以及辅助材料等行业都得到很大发展,尤其是以江苏丰东股份为代表,这些都是行业的大喜事,可喜可贺!
过往的一年,中国装备制造业继续保持快速增长,中国制造到中国创造,技术引进到技术创新,国产化到国际化,都令国人兴奋及骄傲!
上海热处理厂有限公司衷心祝愿所有关心支持我们的朋友表示感谢!谢谢你们!!
也祝愿中国热处理行业在新的一年继续创造辉煌成就!

签到天数: 22 天

[LV.4]偶尔看看III

发表于 2011-1-1 16:30:49 | 显示全部楼层

全球商业热处理公司概览

回复 201# shrcl


     商业热处理(Commercial heat treatment) ,在中国也称为专业热处理,是指独立经营、从市场上承接热处理委托加工、有别于机械制造企业内部热处理分厂(车间)的热处理行业和企业。商业热处理在欧美及日本等发达国家已有30 多年历史和相当大的产业规模,不但形成了高效、优质、低耗生产的成熟经验,专业热处理比重已达到80%以上,而且涌现出象Bodycote这样在世界各地设立了超过170家连锁热处理加工网点的“巨头”。在中国,商业热处理行业和企业近年来经历了世界金融危机的冲击和洗礼,在国家产业政策的指导下,呈现出与装备制造业同步发展的势头。

        全球商业热处理公司一览:

1.BODYCOTE(www.bodycote.com )总部在英国,目前在全球有170家以上的商业热处理工厂。
2.Bluewater(www.bluewaterthermal.com )总部在美国,目前在美国有17家工厂。
3.上海热处理厂有限公司(Sunray)(www.shrcl.com )总部在中国上海,中国最大的商业热处理公司,目前在中国国内有6家商业热处理公司。
4.SHU(www.shu-ulm.com  ),总部在德国,有世界上单体最大的热处理工厂。
5.TTL(www.ttltrattamenti.it ),总部在意大利,特大件感应淬火方面令全球瞩目。
6.日本东方株式会社,总部在日本,是一个集热处理设备制造与商业热处理加工一体的公司。
7.FPM(www.fpmht.com ),总部在美国,美国中西部地区最大的商业热处理公司,有3家热处理工厂。
8.VAC(www.vacaero.com ),总部在加拿大,在北美地区有7家热处理工厂。
9.Trutec(www.trutecind.com),总部在美国,在美国有5家工厂,其中4家是热处理工厂。
10.SST(www.specialtysteeltreating.com),总部在美国,有3家工厂。
11.Nitrex(www.nitrex.com ),氮化设备制造厂家,但在美国有5家热处理工厂。
12.Paulo(www.paulo.com),总部在美国,有5家热处理工厂。
13.Woodworth(www.woodworthheattreating.com ),总部在美国,有5家热处理工厂。
14.Alfe(www.al-fe.com ),总部在美国,有7家热处理工厂,同时也是热处理设备制造商。
15.Metal Improvement Company( http://www.metalimprovement.com/heat_treating.php),在美国有7家热处理工厂。
16.GMAA(http://www.gerdaumacsteel.com/aai.htm ),在美国有4家热处理工厂。
(不完整统计)

签到天数: 22 天

[LV.4]偶尔看看III

发表于 2011-1-1 16:32:28 | 显示全部楼层

北美最大的10家商业热处理公司(之一)

本帖最后由 sunray 于 2011-1-1 16:35 编辑

回复 202# sunray


    Largest North American Commercials 2010
Largest North American Commercial Heat Treaters. 10 years ago we started our listing of the largest commercial heat treaters in North America based upon annual sales volume-this is our 2010 list. We stress the point that many of these companies are privately owned and no sales figures released so any list is bound to be at best an educated guess based upon number of plants, employees and type of process. This list goes from number #1 Bodycote with annual sales of roughly $200 million USD to the #10 position which will have sales of over $20 million USD.
#1 Bodycote. Based in the UK, Bodycote is one of three publicly traded companies on this upcoming list (the others being Metal Improvement Co./ Curtiss Wright and Atmosphere Annealing) so it is relatively easy to come up with sales figures from published sources. 2009 revenues for Bodycote were $643 million USD which was spread over 170 plants in 27 countries.
Geographically the largest portion of the company's sales were in Europe with North America (Canada, USA and Mexico) second and developing markets including Asia, South America and Eastern Europe representing the smallest portion of sales although with absolutely no figures to back this up we would expect this to be the fastest growing area. Extrapolating from total sales around the world and taking into account percentage sales by region and an improving market we arrive at a figure of a little over $200 million USD for total sales for North America in 2010. To verify this figure we divided by the total number of Bodycote locations in North America (40) and arrived at an average per facility of $5 million USD which is about right.
The average commercial heat treater in North America has sales of about $3-$4 million USD and while some Bodycote locations could be classified as "average" for sales, generally most are slightly larger. Please note that while these sales figures include their Hot Isostatic Pressing facilities these account for a relatively small portion of overall sales and at the end of the day it could be argued that "HIPPING" is a form of heat treating.
Another issue to note is the currency fluctuations over the past few years between the US and Canadian dollar. A few years ago the Canadian dollar was worth $.62 US-now the two are virtually at par which has had a substantial effect on Bodycote's two Canadian plants processing work for US customers.
Add in the fact that minimum wage in Canada is 50% higher than in the US and you have major complications for the Canadian facilities. On a final note I would have to say that there is not one type of heat treating available on the market that Bodycote does not offer. So for our 8th year running Bodycote tops our list of the largest commercial heat treater in North America when it comes to sales volumes. http://www.bodycote.com/.
#2 Bluewater Thermal Solutions. Just as it is very clear who is the largest commercial heat treater in North America it is equally clear who is the second largest, Bluewater Thermal Solutions based in Greenville, SC.
http://www.bluewaterthermal.com/ The company was originally part of Gibraltar Steel (and went under the Gibraltar name) until they were acquired by a private equity firm a number of years back at which point the company was renamed Bluewater Thermal and subsequently Bluewater Thermal Solutions.
The group consists of 17 locations located in the US and Canada and is largely concentrated in the Midwest and the Southeast. Each location was the result of an acquisition and for many years each went under their original name such as CCHT, B & W etc., however this was recently changed and now each location is called Bluewater Thermal Solutions. Their processes are as varied as their locations and all major forms of heat treating are offered by the company. In our opinion this is a company to watch. Over the past two years they have made major changes in their corporate structure, have hired a number of very experienced individuals from the industry and have made (and are making) substantial investments in each of the plants. A lot of this energy and enthusiasm I put down to the two top people, Mr. Mike Wellham (CEO) and Ben Crawford (COO). #2 on our list of the largest North American heat treaters and the largest US based commercial heat treater, Bluewater Thermal Solutions.
#3 Paulo Products. http://www.paulo.com/. Paulo has 5 locations in the US, Willoughby, Ohio, Murfreesboro, TN., St. Louis, Missouri, Kansas City, Missouri and Nashville, TN. As with most of the largest commercial heat treaters the company offers most processes, austempering (although this is not especially common among commercial heat treaters), vacuum, batch IQ, vacuum and a few others but there are a few things about the company which fascinates us and sets them apart from all the other companies on the list.
The first is the amount of in-house engineering that the company does. For instance all the datalogging and order entry/tracking systems are designed, built and supported by Paulo internally-unusual to say the least. Second is the fact that the processes are duplicated in a number of plants. For instance if a customer is running parts that require austempering in the Murfreesboro facility they could easily be moved to the St. Louis plant running the same furnaces the same way with the same control systems. Third is the fact that all customer and processing information is available at each facility. As an example a customer could ask the TN plant about the status of his products being run in the OH plant and get a quick answer-although in this case each is running completely different furnaces.
The list goes on about some of the innovative ideas the company has but suffice to say Paulo does more engineering work in house than probably any of the other companies we can think of in the top 10. We mentioned that this is a family owned business; the current President is Ben Rassieur and if I remember correctly it was his grandparents that started the company. Another bit of trivia about the company that we can mention is that the Ohio plant, American Brazing is almost entirely vacuum and in terms of the number of furnaces under one roof has to be one of the largest-over 20 vacuum furnaces at last count. The facilities vary in size but each is larger in terms of sales than the average North American shop and (another bit of trivia for
you) Paulo almost exclusively buys new equipment as opposed to used which sets them apart from the majority of commercial heat treaters in North America. So the third largest commercial heat treater in North America is "Paulo Products".
#4 RMT Woodworth. Commercial automotive heat treating is a low margin business, with unpredictable volumes and increasingly unreasonable demands about pricing and certifications and there is no money in it. That is the perception however our fourth largest commercial heat treater in North America, "RMT Woodworth" proves conclusively that this is not true. The company was founded almost 40 years ago by Pierce Woodworth and is now run by his son Terry Woodworth which makes this the second commercial shop on our list which is family directed. While their website is out of date to some extent the company now has 5 locations around Michigan and Virginia and it offers a number of processes to a variety of industries but we can tell you it is very clear what the backbone of the company is-very large volume work to a large extent automotive. If the capacity is there Woodworth with their massive furnaces will always be price competitive. Yes large volume automotive heat treating is not what it was a few years ago but at the end of the day there are still 10 million vehicles being sold in North America which means a lot of captive and commercial heat treating and this translates into a great deal of business for commercial heat treaters like Woodworth who are growing by supplying this market. Number 4 on our list of the largest commercial heat treaters in North America, RMT Woodworth. http://www.woodworthheattreating.com/
#5 Alfe Heat Treating. Based in Fort Wayne, Indiana http://www.al-fe.com/ Alfe Heat Treating is another privately held company so no exact sales figures are available, however with 7 locations, the size of many of their aluminum furnaces and the fact that the company has a number of large automotive contracts we feel reasonably comfortable in naming Alfe the fifth largest commercial heat treater in North America for 2010. Incidentally Alfe is like most North American commercial heat treaters who are seeing a substantial increase in sales in 2010-the company recently announced they were reopening their Defiance, Ohio facility. As the largest commercial aluminum heat treater in North America we feel confident Alfe deserves to be in the number 5 position.

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[LV.4]偶尔看看III

发表于 2011-1-1 16:34:04 | 显示全部楼层

北美最大的10家商业热处理公司(之二)

本帖最后由 sunray 于 2011-1-1 16:36 编辑

回复 203# sunray

#6 Metal Improvement Company (a division of Curtiss Wright). The company has 9 locations around the US including Columbus, Ohio, Fort Wayne, Indiana, Wichita, Kansas (3 plants), Lafayette, LA (which by the way makes them the only commercial heat treat of any size in this state-wonder how they ended up with a location here?), Roselle, NJ (formerly Iron Bound Heat Treating bought about 8 years back from the former owner, Mr. John Ross), Salem, Ohio and  Emigsville, PA. While the company does an enormous amount of shot peening with the number of plants the company has and a complete range of heat treating services we have no doubt but that Metal Improvement is a company that deserves to be on our list as one of the 10 largest commercial heat treaters in North America. http://www.metalimprovement.com/heat_treating.php #6 on our list of the largest North American Commercial Heat Treaters-Metal Improvement Company.
#7 Gerdau MACSTEEL Atmosphere Annealing (GMAA). Brazil based Gerdau is a mammoth international conglomerate specializing in steel products. For the purposes of our listing of the largest commercial heat treaters in North America our interest is only in their commercial heat treating operations which in North America consists of 4 plants in Canton, Ohio, Lansing, Michigan (2 plants) and North Vernon, Indiana. The facilities focus on annealing, normalizing, stress relieving and quench and temper work of large parts. All low volume, reasonably low tech heat treating, however one that it is critical and Atmosphere Annealing has done very well over the years concentrating on this market. One thing we found very interesting is that their website http://www.gerdaumacsteel.com/aai.htm claims that they are the fifth largest commercial heat treater in North America as opposed to our ranking of number 7. In our conceit we at "The Monty" are wondering whether this ranking comes from a previous listing we did several years ago in which we ranked the company as number 5 in North America in terms of sales-no matter as we have stressed with so many of the large commercials in NA privately owned it is virtually impossible to say with any certainty where each company deserves to be ranked. So for our #7 position on our list of the largest commercials in NA we are suggesting Atmosphere Annealing.
#8 Solar Atmospheres. In the case of the #8 position we are certainly aided by the fact that the CEO and founder of Solar Atmospheres, Mr. Bill Jones is very open about his sales volumes as you can see. We quote; "Our combined HT sales will be $25 million for 2010. Sales for 09 were $22.5 million. For 08 sales were $27 million. Sales were depressed in 09 with delays in titanium processing from aerospace and other commercial applications. Even in 2010 Ti business is only slowly picking up. Bill Jones, CEO." While Solar has some associated processes the backbone of the company is without a doubt vacuum heat treating and in particular vacuum heat treating of titanium. A brief summary of the company comes from their website  http://www.solaratm.com/ "Solar Atmospheres, Inc. has three locations in the United States.  Both sites in Pennsylvania offer large furnace capacity and advanced ten bar quenching. One is located in Souderton, PA (about 20 miles from Philadelphia) and the other one is in Hermitage, PA (about 60 miles from Pittsburgh).  The third location is being built in Fontana, California. Each plant has its own capabilities.  Solar Atmospheres, Inc. (Souderton, PA) is the home of over 30 furnaces ranging from lab sizes to 12 feet in length.
Eastern PA serves more manufacturing companies with high volume, but smaller parts.  Solar Atmospheres of Western PA's customers include more of the titanium industry and are able to handle larger volume with the ability to operate extensive parts with the largest vacuum furnace in the world, 36 feet long with a work load of 150,000 lbs.  Also, Western PA has three 24-foot vacuum furnaces. Solar Atmospheres of California will be able to assist the aerospace industry by having a 24-foot furnace, 2-bar quench with a load capacity of 80,000 lbs, a few small furnaces and an in-house quality lab." To add to these points we will also say that the company was founded in 1983 by Mr. Bill Jones and as you can tell the company has done well over the years.
#9 FPM Heat Treating, http://www.fpmht.com/ with 3 large plants around the US Midwest. While I tend to still think of FPM as largely a continuous shop this perception is not quite as true as it once was. The company does indeed have several large continuous furnaces largely for fastener work however they also offer salt processing, batch IQ furnaces, vacuum and the Nitrotec Process (this is licensed by the TTI Group out of the UK, part of Aalberts.
Nitrotec is a Nitriding, Oxidizing, Protection process which has been quite successful over the years). The company has plants in Elk Grove, IL., Milwaukee, WI and Cherry Valley, IL. Founded in 1979 the company has seen it's fortunes rise and fall with the fastener industry in North America however it has survived and prospered and has now made our list of the largest North American heat treaters every year since we started in 2000.
Interestingly enough at one point in time one of the company's locations was far and away the largest single commercial heat treater under one roof in North America. #9 on our list of the largest commercial heat treats in North America-FPM Heat Treating.
#10. ??? We throw up our hands in despair at being able to unequivocally say who is the 10th largest commercial heat treater in North America. We would estimate there are approximately  half a dozen companies which might fit into this spot so we will suggest several possibilities. Vac Aero International. The company has 7 plants on 3 continents http://vacaero.com/ and is the only Canadian company on our list. Specializing in vacuum heat treating of aerospace landing gear the firm is the largest in it's very narrow field. Worth noting is that Vac Aero also builds new vacuum furnaces.Trutech Group http://www.trutecind.com/ The Trutec group consists of 5 plants in North America (of which 4 do heat treating) with corporate headquarters in Springfield, Ohio. The Trutec Group is a subsidiary of Nihon Parkerizing of Japan. Specialty Steel Treating http://www.specialtysteeltreating.com/ Founded in 1956 Specialty has 3 plants in the US, 2 in Michigan and 1 in Connecticut. The company offers "high end" heat treating and should always be considered amongst the largest in North America. Nitrex Metal Treating Services.http://www.nitrex.com/english/about_welcome.htm Mention the Nitrex name and you automatically think of nitriding. With 5 locations around the US (and others outside of North America, Nitrex is certainly an impressive company.Braddock Metallurgical. With the acquisition of Suncoast Heat Treating a couple of years ago Braddock become the undisputed largest commercial in Florida. This family owned business has a number of location around the southeastern USA www.braddockmt.com

签到天数: 22 天

[LV.4]偶尔看看III

发表于 2011-1-1 16:38:50 | 显示全部楼层
纵观中国商业热处理发展和全球商业热处理的现状,我们确实有很大的机遇及挑战!
相信随着中国装备制造业的快速升级,中国的商业热处理企业一定在2011年及以后的几年内飞速发展!

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发表于 2011-1-2 20:38:09 | 显示全部楼层
期待更多热处理行业及相关人士关心和支持中国商业热处理的发展,帮助中国热处理行业在国际上能够有一席之地,也是我们从业人员的一份责任和重托!
期待一起努力,为中国热处理的发展而奋斗!

签到天数: 5 天

[LV.2]偶尔看看I

发表于 2011-1-2 21:06:53 | 显示全部楼层
峥嵘岁月。

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发表于 2011-1-2 23:51:48 | 显示全部楼层
上热很棒了

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发表于 2011-1-2 23:54:02 | 显示全部楼层
回复 202# sunray

中国丰东,另外也有几家咐!

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发表于 2011-1-3 16:52:47 | 显示全部楼层
回复 13# 秋天的风
兄弟对温州热处理厂有多了解,能否介绍下情况

签到天数: 1534 天

[LV.Master]伴坛终老

发表于 2011-1-3 22:03:40 | 显示全部楼层
回复 210# 前往


    去过几次,早就承包给私人老板了。老厂长,俞国殿和我很熟。

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发表于 2011-1-3 22:25:38 | 显示全部楼层
回复 211# 秋天的风

能否帮忙给下俞厂的联系方法,我们想了解下温州市场情况。谢了!

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发表于 2011-1-3 22:31:44 | 显示全部楼层
回复 211# 秋天的风
李工:到时去瑞安拜访您是否合适

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发表于 2011-1-3 23:55:54 | 显示全部楼层
回复 208# 前往


    谢谢“前往”对上热的夸奖,其实我们倒是更佩服你们的全国布局,值得上热学习!中国商业热处理需要多一些像你们这样的企业,格局一定会发生较大的变化!

    期待格局的变化!

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发表于 2011-1-3 23:58:14 | 显示全部楼层
回复 209# 前往


    是的,丰东确实已经在全国做了较多的布局,而且随着他们的上市,相信热处理加工的布局会更大、更快、更高!

   不过,丰东我们并没有把他列为商业热处理企业范畴!

签到天数: 22 天

[LV.4]偶尔看看III

发表于 2011-1-4 00:01:46 | 显示全部楼层
回复 209# 前往


    你对热处理行业很有研究和想法啊!

    怪不得你们公司能够有这么大的手笔,敬佩!期待共同发展,为热处理行业做出更大贡献!

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发表于 2011-1-4 01:06:27 | 显示全部楼层
回复 206# shrcl
上热的同志搞得我热血沸腾啊

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发表于 2011-1-4 01:19:44 | 显示全部楼层
回复 216# sunray
左总理念和专业知识一流,一定找机会拜访您

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发表于 2011-1-4 01:32:24 | 显示全部楼层
回复 191# shrcl
上海厉害,我们带厂的公司批不下来。广东二十年前就有了。这样客户会了解你是工厂不是皮包公司

签到天数: 1534 天

[LV.Master]伴坛终老

发表于 2011-1-4 12:01:38 | 显示全部楼层
回复 213# 前往


    我现在瑞安市万事利热处理有限公司,每天都在厂里,可以随时来找我.
温州热处理市场很大,现急需有一家有质量优势的大型专业热处理厂.
这里很多小热处理厂生产的产品,在我看来都是废品,包括我所在的公司也是这样.
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